Materials, Mechanical Properties and Markings

arking Standard Description Mechanical Properties
Property lbf/in2 Mpa
Bolts
AS/NZS
2451
Hexagon BSW
Mild Steel
Tensile
Strength

62720

(432.5)
Yield
Stress

35840

(247)
Proof Load
Stress
-
-
AS/NZS
1111
Hexagon ISO Metric
Commercial 4.6
Tensile
Strength

(58015)

400
Yield
Stress

(34809)

240
Proof Load
Stress

(32634)

225
AS/NZS
1393
Hexagon ISO Metric
Coach Screws 4.6
Tensile
Strength

(58015)

400
Yield
Stress
-
-
Proof Load
Stress
-
-
AS/NZS
1110
Hexagon ISO Metric
Precision 8.8
Tensile       M5 - 15
Strength     M20 - 39
(116030)
(120382)
800
830
Yield          M5- 16
Stress       M20 - 39
(92824)
(95725)
640
660
Proof Load  M5 - 16
Stress         M20 - 39
(84122)
(87023)
580
600
AS/NZS
1110
Hexagon ISO Metric
Precision 10.9
Tensile
Strength

(150840)

1040
Yield
Stress

(136336)

940
Proof Load
Stress

(120382)

830
AS/NZS
2465
Hexagon Unified
High Tensile
UNC/UNF
SAE Grade 5
Tensile   1/4" - 1"
Strength 1 1/8-1 1/2
120000
105000
(827)
(724)
Yield       1/4" - 1"
Stress     1 1/8-1 1/2
92000
81000
(634)
(558)
Proof Load 1/4" - 1"
Stress     1 1/8-1 1/2
85000
75000
(586)
(510)
AS/NZS
2465
Hexagon Unified
High Tensile
UNC/UNF
SAE Grade 8
Tensile
Strength

150000

(1034)
Yield
Stress

130000

(896)
Proof Load
Stress

120000

(827)
A.S.B. 108
ANSI B 18.5
Cup Square BSW
Mild Steel
Tensile
Strength

58240

(402)
Yield
Stress

29120

(201)
Proof Load
Stress

-

-
AS/NZS
1390
Cup Square ISO
Metric 4.6
Tensile
Strength

(58015)

400
Yield
Stress

(34809)

240
Proof Load
Stress

(32634)

225
Nuts
AS/NZS
2451
Hexagon BSW
Mild Steel Nuts
Proof Load
Stress

62720

(432.5)
AS/NZS
1112
Hexagon ISO Metric
Nuts Prop. Class 5
Proof Load
Stress
(88473)
610
(Alternative marking can be 5 on one face or Hex flat)
AS/NZS
1112
Hexagon ISO Metric
Nuts Prop. Class 8
Proof Load
Stress
(124733)
860
(Alternative marking can be 5 on one face or Hex flat)
AS/NZS
2465
Hexagon Unified
High Tensile
UNC/UNF Nuts
SAE Grade 5
Proof Load
Stress
Up to 1"
UNC
UNF

120000
109000

(827)
(751)
Over 1"
UNC
UNF

105000
94000

(724)
(648)
AS/NZS
2465
Hexagon Unified
High Tensile
UNC/UNF
SAE Grade 8
Proof Load
Stress

150000

(1034)
The following three charts compare approximate indices of buying prices, application 'in-place' costs and product weights for bolts of different diameters and strength grades but having similar mechanical capabilities.
 
The 'in-place' costs give consideration to such factors as:
relative numbers of fasteners for a given joint.
hole preparation labour and consumables.
insertion and tightening labour.
user handling, freight, warehousing (stainless examples also considered cost penalties for increased flange diameter to accommodate larger diameter fasteners).
  These charts are not intended to accurately reflect a range of applications but simply to demonstrate that higher strength, smaller diameter, lighter products will normally provide a similar clamp load result at a somewhat lower 'in-place' cost.
  As always the design engineer will take many other factors into consideration when selecting the appropriate fastener for a given application.
 
 
 
 
 
 
 
  Cold Heading v Machining
  Cold Heading
Below is a cold headed part formed from the diameter of wire shown to the right. Unbroken metal flow lines (grain) greatly increase fatigue life and enhance load-carrying ability.
 
 
 
  Machining
Illustrated below is a representation of a bolt produced by machining a large diameter bar or wire. Grain or metal flow lines are broken through the head and washer section, which creates planes of weakness.
 
 
 
  Thread Rolling v Thread Cutting
  Thread Rolling
No metal is cut away, the grain flow lines are unbroken and curve around the thread profiles.
The cold rolling stresses the roots in compression, significantly increasing fatigue strength. Smooth roll dies create burnished roots and smooth flanks free from cutter tool marks, reducing potential galling and stress risers.
 
 
 
  Thread Cutting
The grain flow lines are cut and planes of weakness are created.
 
 
   
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